Senior Mechanical Engineer, Fusion Engine Design and Analysis
Company: Inertia Enterprises
Location: Livermore, CA, USA (onsite)
Employment type: Full Time
Overview
Inertia Enterprises is developing the technologies to build the world’s first fusion energy power plant, working from its 48,000 sq. ft. facility in Livermore, CA. This Senior Mechanical Engineer will lead analysis and support the mechanical design of critical components and structures for Inertia’s integrated fusion power plant, including the first wall and breeding blanket — structures that must survive intense x-ray and neutron flux, high temperatures, extreme thermal gradients, and corrosion.
Key Responsibilities
- Develop mechanical design and 3D modelling of fusion engine key systems, structures, and components — chamber, first wall, blanket, vacuum chamber, piping
- Lead mechanical design and thermal-structural analysis of key components, including the engine first wall and tritium breeding blanket, in steady-state and transient conditions; optimise for heat removal, thermo-mechanical longevity, and manufacturability
- Evaluate cyclic heat flux, creep loading, and fatigue loading on chamber components using relevant models, codes, and standards to predict operational lifespan, accounting for irradiation effects (displacement per atom and helium)
- Conduct thermal and structural analyses and parametric studies to validate and optimise materials choices and mechanical designs, capturing findings in technical documentation
- Participate in design reviews and risk matrix development, identifying technical gaps and tracking open action items
- Support and mentor other mechanical engineers, designers, and analysts working on adjacent priorities such as high-power laser design and fusion target design
Requirements
Essential: Bachelor’s or advanced degree in Mechanical, Aerospace, Materials, Nuclear, Structural, or related engineering discipline; 7+ years of technical experience in mechanical design and analysis of structural materials in chemical, power generation, oil & gas, nuclear, defense, or aerospace industries; expert-level mechanical design and CAD skills; expertise in finite element analysis using ANSYS or Abaqus for stress and thermal analysis; knowledge of FEA and spatial/time discretisation techniques for PDE systems; familiarity applying numerical material models to metallic systems and structures; experience with alloys/metals under high temperature, high heat flux, and/or irradiation effects.
Desirable: Power plant design experience; computational materials science or mechanics background; experience developing scientific code (C++, Fortran, Python, or similar); fusion or nuclear technology experience; working knowledge of ASME Boiler and Pressure Vessel Codes, particularly high-temperature service rules.